The Different Techniques of Pipe and Tube Cutting

Many factors are included in selecting a specific technology or method for cutting pipe or tube. The basic factors which affect the cut are the pipe and tube material, squaring of ends, wall thickness, secondary process needs, and end-conditioning requirements. Other essential factors that play a role include overhead costs, cutting efficiency, production volume, and unique requirements of the pipe or tube material. The different techniques of pipe and tube cutting are as follows.

Abrasive Cutting

Abrasive sawing is the manual method of cutting products along the length according to customer’s specifications. The abrasive saw uses a circular abrasive blade or resin-composition wheel, either dry or wet, which grinds through the products.

The capabilities of the cut size depend on the machine. Some of the machines can handle a solid round of up to four inches outside diameter. The general purpose of the method is useful for small product runs, and hand loading applications which don’t need critical end conditions.

Band Saw Cutting

Band saw cutting is the completely automatic process and the most popular method for cutting tubes and pipes. The process is really valuable for extensive volume cutting, and the best thing is that the band saws can easily handle large product bundles. The blade is the continuous band of metal, available in varied tooth configurations, which rotates on two wheels.

The approach of the blade might be vertical or horizontal, depending on the design of the model. Every configuration comes with certain advantages for particular applications or products.

Cold Sawing

High-precision cold sawing by Corrugated Tube Cutting Machine is useful for cutting down the products of small diameter or the thin-walled material that needs tight tolerances. The circular cold saw needs cutting fluids and a wheel blade that generally gets applied using a mist lubricator.

While some cold saw units can be used on round tubes of about 3.5 inches and round solids up to two inches, they are the most effective at cutting products with a maximum outside diameter of 1.75 inches.

Laser Cutting

A laser cutting system offers a wide range of capabilities and other advantages in spite of the high capital cost. The laser can be controlled easily with automatic equipment (CNC) that lets the operator cut, inspect, deburr, and also pack materials while the machine runs continuously. Lasers that give out a high amount of heat energy to a small area can produce tight tolerances, narrow kerf widths, and minimal HAZs. It is as useful as the USB Soldering Machine.

The use of the techniques depends on the applications and the products on which it is being used. Thus, none of the techniques can be said to be less effective than the other.

Shenzhen Aituo Automation Device Co., Ltd is the right destination to choose quality yet affordable corrugated tube cutting machine, soldering machines and other related needs.